Pallet Shuttle Automation

Pallet Shuttle Automation

The RFSY-1500 is a hydraulic four-way shuttle designed for heavy pallet handling and high-density automated storage. It supports a maximum load of 1500 kg. The lifting system uses high-power hydraulic drive together with hydraulic cushioning and flexible lifting technology. This design helps reduce inertial impact during lifting and provides smoother movement for heavy pallet loads.
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Product Introduction

Stable Hydraulic Lifting for Heavy Pallet Handling

 

The RFSY-1500 is a hydraulic four-way shuttle designed for heavy pallet handling and high-density automated storage. It supports a maximum load of 1500 kg. The lifting system uses high-power hydraulic drive together with hydraulic cushioning and flexible lifting technology. This design helps reduce inertial impact during lifting and provides smoother movement for heavy pallet loads.

For projects that require reliable pallet shuttle automation, the RFSY-1500 combines load capacity with four-way travel, allowing pallets to move within an automated racking system according to the warehouse layout and system design. Standard safety functions include single-point track obstacle detection, pallet posture detection, derailment detection, goods detection, low-battery protection, audible and visual alarms, and an emergency stop button. Radar-based track obstacle detection and limit-position QR codes are available as optional configurations.

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Pallet Compatibility and Project Customization

 

Two main body configurations are available for different pallet and rack dimensions. The RFSY-1135-0980-180(-LD) supports pallets from 1000–1600 mm in length and 1131–1200 mm in width, with 1200 × 1200 mm pallets recommended. The RFSY-1135-0850-180(-LD) supports pallet lengths of 1000–1600 mm and widths of 770–1130 mm, with 1200 × 1000 mm pallets recommended.

Pallet dimensions can also be customized according to the racking structure, pallet type, and available project space. When the pallet width is below 1000 mm, the storage location requires a larger support plate area.

This flexibility allows the pallet shuttle automation configuration to be matched to actual warehouse conditions instead of forcing the project to use one fixed pallet size. Buyers can confirm the rack dimensions, pallet specifications, warehouse layout, and system interface requirements during the solution design stage.

 

Travel, Positioning and Battery Performance

 

The RFSY-1500 reaches a maximum unloaded speed of 1.5 m/s with acceleration of 1 m/s². Under load, the maximum speed is 1 m/s with acceleration up to 0.3 m/s². Servo control and barcode positioning provide positioning accuracy of ±2 mm, while precise positioning takes 2.5 seconds. Both lifting and direction-changing operations take 3 seconds.

Power is supplied by a 48V 40Ah lithium iron phosphate battery. Charging takes approximately 1–2 hours, with an operating time of about 6–8 hours. These specifications make the shuttle suitable for continuous pallet storage, retrieval, and batch material movement within automated warehouse systems.

For projects with North American market access requirements, UL-certified versions R4S-H15S-U and R4S-H15T-U are available as configuration options. These product versions should be considered separately from the company-level management and testing qualifications described below.

 

Manufacturing, Quality Management and Project Support

 

10+Yares of experience
in one-stop service

Anhui Rayo Automation Technology Co., Ltd. was established in 2009, with intelligent logistics as one of its main business areas. The company has approximately 500 employees, with technical teams covering mechanical design, electrical control, software development, and system integration. This allows a shuttle project to extend from individual equipment selection to automated warehouse planning, control integration, installation, and commissioning.

Manufacturing equipment includes gantry machining centers, CNC machining centers, laser cutting machines, CNC lathes, bending machines, and 3D printers. The company can carry out processes from precision component machining through complete machine assembly and commissioning. It has also established standardized management processes and holds CMMI Level 3 software capability maturity certification, CNAS accreditation, and SGS third-party certification at the company level.

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300+
Global Clients
99+
Intellectual Property Rights
4+
Overseas Offices Estabiished
6000+
Project Deliveries

For buyers planning larger pallet shuttle automation projects, support can cover requirement analysis, solution design, equipment manufacturing, installation, commissioning, and after-sales service. The company also has offices in the United States, Europe, Japan, and Thailand to support overseas project implementation and service coordination. Specific packaging methods, project delivery schedules, and onsite installation arrangements should be confirmed at the order stage according to the final equipment configuration and project conditions.

 

Parameter Category

Parameter

Specification

Customization / Options

Basic Parameters

Recommended Pallet Size

1200×1200 mm / 1200×1000 mm

Customizable

Maximum Compatible Pallet Size*1

1000-1600×1131-1200 mm / 1000-1600×770-1130 mm

 

Maximum Load

1500 kg

 

Body Dimensions

1135×980×180 mm / 1135×850×180 mm

 

Basic Parameters

Body Weight

350 kg / 300 kg

 

Travel Parameters

Maximum No-load Speed @ Acceleration

1.5 m/s @ 1 m/s²

 

Maximum Loaded Speed @ Acceleration

1 m/s @ 0.3 m/s²

 

Positioning Method

Servo + barcode

 

Positioning Accuracy

±2 mm

 

Fine Positioning Time

2.5 s

 

Lifting Parameters

Lifting Time

3 s

 

Direction-change Time

3 s

 

Battery Parameters

Battery Type

LiFePO4

 

Battery Capacity

48 V 40 Ah

 

Charging Time

1-2 h

 

Operating Time

6-8 h

 

Safety Protection

Standard Configuration

Track obstacle sensor (single-point); pallet posture detection;

derailment detection; cargo presence detection;

low-battery protection; audible and visual alarm; emergency-stop button

Standard

Optional Configuration

Track obstacle sensor (radar); limit-position QR code

Optional

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