Stacker Crane Warehouse

Stacker Crane Warehouse

The RSC1-1500(42) is a single-mast pallet stacker crane developed for ultra-high automated warehouses. Rated for 1500 kg, it offers a maximum lifting travel of 42 m and combines horizontal aisle travel, vertical lifting, and storage-position transfer in one automated machine. Its main purpose is to exploit building height where land area is limited. In projects with sufficient clear height, the stacker crane warehouse concept increases storage capacity by extending the rack system vertically rather than expanding the warehouse footprint.
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Product Introduction
 

The RSC1-1500(42) is a single-mast pallet stacker crane developed for ultra-high automated warehouses. Rated for 1500 kg, it offers a maximum lifting travel of 42 m and combines horizontal aisle travel, vertical lifting, and storage-position transfer in one automated machine. Its main purpose is to exploit building height where land area is limited. In projects with sufficient clear height, the stacker crane warehouse concept increases storage capacity by extending the rack system vertically rather than expanding the warehouse footprint.

Horizontal travel speed reaches up to 200 m/min with 0.5 m/s² acceleration, while lifting speed reaches 60 m/min with 1 m/s² acceleration. Positioning accuracy is ±2 mm. A maximum lifting travel of 42 m allows the machine to serve rack systems approaching that height, with fork and load-handling arrangements selected to suit the warehouse process. By using high-level storage positions, the stacker crane warehouse can automate pallet movement across a wide vertical range while maintaining precise alignment at each transfer point.

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Ultra-high warehouse projects require the building, rack, and machine to be planned as a single engineering system. Selection should therefore consider clear building height, total rack height, pallet weight and dimensions, aisle length, number of storage levels, inbound/outbound stations, and target throughput. Rails, load platform, drives, and control interfaces must also be coordinated. Rayo can bring mechanical engineering, electrical programming, software development, and site commissioning together to define machine height and operating parameters around the real facility rather than a generic fixed specification.

Rayo develops smart logistics systems and customized automation equipment and operates gantry machining centers, laser cutting machines, CNC machining centers, CNC lathes, bending equipment, and 3D printers. These resources support in-house component production, assembly, and testing. The company also has offices in the United States, Europe, Japan, and Thailand, with capabilities for overseas project planning, execution, and after-sales service. For a stacker crane warehouse project involving manufacturing, installation, controls, and long-term operation, Rayo can remain involved from early concept planning through final delivery.

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Parameter Category

Parameter

Specification

Customization / Options

Basic Parameters

Mast Structure

Single mast

 

Maximum Load

1500 kg

 

Number of Stations

Single station / double station

 

Control System

Siemens

Inovance / Mitsubishi / AB

Travel Parameters

Travel Drive

Asynchronous servo

Servo

Maximum Speed @ Acceleration

200 m/min @ 0.5 m/s²

 

Positioning Method

Laser ranging

Barcode positioning

Positioning Accuracy

±2 mm

 

Communication

Optical communication

Wireless

Lifting Parameters

Lifting Travel

24 m

24-42 m customizable

Lifting Drive

Asynchronous servo

Servo

Maximum Speed @ Acceleration

60 m/min @ 1 m/s²

 

Positioning Method

Laser ranging

Barcode positioning

Positioning Accuracy

±2 mm

 

Fork Parameters

Number of Forks

Single fork / double fork

 

Fork Extension

Single-deep / double-deep

 

Safety Protection

Standard Configuration

Fork center-position detection; cargo overtravel detection; cargo presence detection; lift limit detection; lift-end buffer; travel limit detection; travel-end buffer; audible and visual alarm; slack/broken-rope detection; speed governor + safety gear; emergency-stop button; anti-derailment device; rail cleaner; weighing/overload detection

Standard

Optional Configuration

Fork-extension obstacle detection; lift forced deceleration; travel forced deceleration; aisle laser scanning; multi-machine anti-collision

Optional

 

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